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| Sustainable product prototyping - Eco-efficiant Carpet Sweeper |
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The eco-efficient
carpet sweeper
Using a fly-wheel
as a mechanical energy accumulator, the ecoefficient carpet sweeper cleans very
effectively by brushing the floor without consuming any electricity. The
brushes rotate even when the user stops moving the appliance, making it
possible to sweep into corners and under furniture. This is helped by the fact
that the brushes protrude beyond the dust box. Details such as the low height
of the box, the ergonomically-shaped handgrip and an adjustable handle make for
ease of use.
The carpet
sweeper is able to replace the conventional vacuum cleaner in most cleaning
situations. This would mean a lot of energy and material could be
saved by
using the carpet sweeper instead of a material and energy-intensive vacuum
cleaner. Furthermore, this new cleaning tool is designed for durability. It is
easy to repair and has a steel box, which can easily be recycled. All its
retail parts are replaceable, which means that it could have a life span of an
estimated forty years. That is at least four times longer than conventional
vacuum cleaners generally last.
Kambium
kitchens: individual, ecological and long lasting.
The Kambium
Furniture Workshop, Inc. is a small- to medium-sized German company with
approximately 35 employees Example of a Kambium kitchen
and a fairly
horizontal organizational structure, typical for a company of this size. The
managing directors decided very early to commit themselves to environmental
principles. This environmental optimization started with the choice of the
company’s location in an area excellent for wind farming. This was followed by
the architecture of the factory which incorporated amongst other concepts that
of building-biology. Next came the distribution philosophy: all sales within a
100 km radius are delivered with no outer non-reusable transportation
packaging.
Kambium kitchens
are situated at the high end of the market in every respect. The average price is
40,000 DM, as the quality and durability of the product is extremely high. The
use of modern computer technologies (CAD/
A research
project was undertaken by the Wuppertal Institute for Climate, Environment and
Energy together with Kambium, which analysed the kitchen designs and service.
The checklist of environmentally relevant product properties as well as
organizational
improvements were suggested to the company, some of which are to be
implemented.
Conclusions
Product designers
should accept the ‘Sustainable Development’ paradigm as a challenge and try to:
• design
useful environmentally benign products (eco-design);
• suggest
eco-efficient service-concepts and dematerialised solutions.
Thus a
technical eco-efficiency revolution and new environmentally sound consumption
patterns could be facilitated.
References
Friends of
the Earth (Ed.), ‘Towards Sustainable Europe’, (Wuppertal Institut, Germany,
1995)
Schmidt-Bleek,
F., ‘
Schmidt-Bleek,
F., ‘How to reach a Sustainable Economy?’, in Wuppertal Papers, No. 24,
Wuppertal Institut, Germany, (August, 1994).
Schmidt-Bleek,
F., and U. Tischner, Produktentwicklung. ‘Nutzen gestalten – Natur schonen’,
Wien: Wirtschaftskammer (Dosterreich, 1995)
Tischner, U.,
and F. Schmidt-Bleek, ‘designing Goods with
World
Commission on Environment and Development, ‘Our Common Future’, (Oxford, Oxford
University Press, UK, 1987).
Footnote
1. For
further information concerning
Professor
William McDonough, Dean of School of Architecture, University of Virginia, US
Joint
Coordinator, The Centre for Sustainable Design, UK
William
McDonough is an architect and industrial designer. He is principal of William
McDonough & Partners, Architects and Planners as well as co-founder of the
design and consulting firm McDonough Braungart design Chemistry in
Charlottesville, Virginia.
In September
1994, he was appointed Dean of the School of Architecture at the University of
Virginia, where he is the Elson Professor of Architecture. He received his
Bachelor of Arts from Dartmouth College and his
Master of
Architecture from Yale University. In 1996, he received the Presidential Award
for Sustainable Development from President Clinton.
Background
In preparation for the World’s Fair in the
year 2000, the City of Hannover, Germany commissioned Mr. McDonough to author
‘The Hannover Principles: Design for Sustainability’, a document providing design
principles for all participating architects. A founding member of the American
Institute of Architects (
In February
of 1993, Mr McDonough delivered the Centennial Sermon, entitled ‘Design,
Ecology, Ethics and the Making of Things’, at The Cathedral of St. John the
Divine. He has initiated a new approach to ecologically considered design and
manufacturing as a step towards the Next Industrial Revolution, and advocates
the formulation of Declarations of Interdependence.
Mr
McDonough’s design work ranges from products to buildings to cities to regions.
He has worked with the City of Chattanooga, initiating their Zero Emissions
Zoning Concept and leading the design of the City’s South Side Plan. For the
City of Atlanta he articulated the ‘Solar City’ concept, and for the City of
Pittsburgh he worked with the Heinz Family Foundation to craft a year-long
colloquium on the subject of Pittsburgh as the ‘Environmental City’. He designed
a furniture factory for Herman Miller that has won Business Week’s design of
the year award for 1997, and for designTex, a subsidiary of Steelcase, he
recently designed a line of environmentally safe fabrics working with Michael
Braungart and the EPEA in Germany, and the Rohner Company and Ciba Geigy in
Switzerland. The fabrics, made withbiodegradable fibers and re-engineered
chemical manufacturing processes, were awarded a Gold Medal at NeoCon 1995, the
annual showcase of the contract furniture and fabric industry, and have been
invited into the permanent design collection of the Chicago Athenaeum.
Mr McDonough
advises major corporations such as Interface Corporation and Monsanto on
sustainable industrial protocols and environmental ethics, and is active in the
conception and development of new products with chemist Michael Braungart.
What do you
consider to be the key issues that will affect business arising from the
sustainable development agenda in the next 3 to 5 years?
I think the
most exciting issue will be the prosperity and creativity considerations that
sustainability will foster. I have worked with chairpersons and CEOs of major
companies, and they are realising that one of the biggest issues they must
address is what the concept ‘sustainable development’ means for their organization.
Because when they take their leadership position and say, ‘I want to see this
sustain-ability issue get addressed’, they quickly realize they don’t know what
it is they are actually asking for, and that their people don’t know how to
respond. Everything gets very confusing very quickly, because it’s all
relatively new. Sustainable development has many different definitions; it can
really only be understood as a local phenomenon with universal implications
(there are no ‘universal solutions’). We have to make it up as we go along –
forever. It’s going to take everyone.
For example,
from Michael Braungart’s and my perspective, business has been mistaking eco-efficiency
for sustainable design. That is a fundamental problem, because eco-efficiency
is an impoverished agenda in terms of the real creative possibilities. With
eco-efficiency you’re inhabiting a world where you wake up in the morning and
feel guilty, then spend your day figuring out how to feel less guilty. A
sustainable design agenda, on the other hand, says you wake up in the morning
and feel hope. You measure your progress against locally-considered ideal
conditions which hold sustainability as only the lowest maintenance aspiration.
One must begin to humbly imagine what an ideal might look like in order to
measure progress toward it. Then it becomes a positive, creative event, not one
that simply measures a negative progress relative to the status quo. So
considerations beyond sustainability lead to a positive rather than a negative
agenda.
It is
important that business does not just look at the ‘eco’ part of any equation –
saying that part is primary, or even that it's the focus of an agenda – because
it’s really just one element of a complex set of interdependencies that we are
only beginning to understand. The agenda is much richer than the ‘eco’ element.
We all know the complete search is for propitious balances across social,
ethical, economic and environmental issues. From my perspective, business has
the important task of rendering both the goals and the processes visible.
Unless you have something visible against which you can chart your course, it
is very difficult to take these discussions much further. My colleague Michael
Braungart and I are working on an indexing process where a consensus-building
exercise helps individuals and groups imagine what going beyond ‘sustainable’
might look like in each specific arena of interest, whatever it is you are
working on, at all scales, from the region down to the molecule.
Once people
come together around a common question, it is astonishing how consistent the
understanding of sustainability can be among people with diverse interests.
They can actually identify and agree on positive characteristics and find a
common aspiration very quickly.
During this
process you hear two kinds of questions. One might be, ‘Wouldn’t it be better
if we used less of a persistent toxin?’ That would be an eco-efficiency
question. Another would be, ‘Wouldn’t it be great if we could drive this whole
system from our current solar income instead of with fossil fuels?’ This is a
fundamental design question and reflects the real excitement, along with the
tremendous opportunities, of the process.
Because we
are interested in a design discussion, a rich agenda of choices starts to
unfold. But first, and principally, we must understand what the nature of the
decision-making framework will be, so everyone has a
common
understanding of the issues.
The first
thing we must do, as designers in the material world, is to recognise the world
as having two metabolisms: a biological metabolism and a technical metabolism.
Then we can begin to frame the discussion that builds up the concepts of
‘products of consumption’ consumed in the biological metabolism, or ‘products
of service’ circulating in the technical metabolism (we have trademarked these
terms for use in our work). In that way, as we move into the design
discussions, we can frame the conditions in advance on the materials side. The
discussion must be driven by the opportunities of these two metabolisms. Once
people understand the concepts, then you have a framework in which you can have
a conversation. You test yourself against them and then fine-tune your design
process. The hardest part of this for people to understand is that it’s not
just about eco-efficiency: it is actually about re-design. Almost every modern
product can benefit from this exercise.
What do you
consider to be the key principles of Sustainable design for business?
I have
articulated three principles and six criteria. The principles are:
• waste
equals food
• use current
solar income
• respect
diversity.
We’ve added
new criteria to the traditional industrial revolution criteria.
The
traditional criteria are:
• cost (can I afford it?)
• performance (does it work?)
• aesthetics
(do I like it?)
Our
additional criteria, which enrich the design agenda, are:
• is it
ecologically intelligent?
(Do its
materials comply with
our
principles?)
• is it just?
(is everything
equitably
considered?) • is it fun? (do I get up in the morning wanting to do it?)
This is
something Michael Braungart and I are developing together with our colleagues.
We have
created a company called ‘McDonough Braungart Design Chemistry’ to work with
these principles and criteria. On the one hand, we look at the specific effects
of the assemblies of the molecules, which are what Michael can do in a highly
effective way, while also developing benign alternatives with the same end
result. On the other hand, we look at design and ask ourselves, ‘How do we make
this attractive and prosperous? How does this fit within our cultural
enjoyment? How does this spark the imagination and become something we want to
do?’ Not something less delightful that we feel like we must do for some
‘moral’ or ‘ethical’ reason. We all know the design side really has to balance
equity, economy, and ecology. Because it won’t matter if you have the most
secure, integral and robust ecological product; if it’s unattractive, people
won’t value it. If it’s destroying some cultural situation somewhere else, or
causing people to suffer, people shouldn’t give it the same value as something
benign.
Jaime Lerner,
Governor of Parana State and the former mayor of Curitiba, Brazil, says, ‘When
you project a tragedy, unless you do something, you have the tragedy’. For
example, if we look at a city which has 600,000 people and will have over one
million in 20 years, we can get very nervous when we consider it in light of
what has happened in Sao Paulo or Rio. The pundits say, ‘Look what’s going to
happen. It’s going to be terrible. We’re going to have crime and destitution,
and we’re going to lose our children.’ Then guess what happens? They get proved
right. Ironically, they have a vested interest in being right about their
projection. So, as Jaime says, the strategy cannot be one of tragedy. It has to
be a ‘strategy of change’, because what’s happening now will not work to avoid
the tragedy. As you adopt a ‘strategy of change’, you then find yourself
operating on a new set of principles, which is why I’ve been trying to
develop-new design principles, leading to prosperous change.
Business
needs to enjoy the sudden bursts of energy that create incredible new
opportunities for products that we didn't even know we could want because they
didn’t exist! We didn’t realize some of these new design concepts themselves
existed, and that’s what’s so exciting. So for business people, this is the
real hot one, this is the entrepreneurial front-line, and it is the place where
the next round of magnificent industrial prosperity will occur. It is
imperative that we re-design everything. So imagine getting it right. How about
that strategy! The only way to pursue the ‘strategy of change’ is to start
changing. You have to begin immediately. Even if it’s just a faltering step,
you have to start moving. You can’t sit back and say, ‘I’ll wait until I see
what else is going on’, because then you’re already in the tragedy, and that is
the tragedy.
There’s an
interesting story about Confucius.
Essentially,
a master of ceremonies comes in and says, ‘Confucius, there’s a problem. You
put this person in charge of the ritual and he’s constantly questioning the
ritual. Why put him in charge of the ritual?’ Confucius answers, ‘That is the
ritual!’
It doesn’t
matter how conservative you are, the most conservative position you can have is
to question the ritual, because that’s what strengthens it. Infusing all of
this is the need for change and the need to stimulate creativity. The fact that
this process is delightful, and that it has to be, is what will make it happen.
It is intensely profitable for those who participate – significantly profitable!
Could you
give a couple of examples from the work you’ve done on textiles and are looking
to do with carpets?
We’re looking
at re-designing whole sectors of the industry, and these principles are being
adopted by large companies in design and industry. The carpet and fabric designs,
which I won’t talk about specifically,
Are in some
cases so much more efficient in terms of their delivery and material flows that
there is no question they will allow the company to out-compete any competitor.
This is simply because of their effectiveness, and all of this grew out of our design
process. Modeling design on nature makes you realize nature is, by its own
nature, inherently efficient and effective. Once you start to adopt these
ideas, your whole company and its products can become more effective. We are
now looking at, from a design perspective, a point where the designers and the
people working on these new products will be getting royalties on billions of
dollars of production. This should catch everyone’s interest.
There are
hundreds and thousands of things ready to be re-designed, but we must be very
careful to avoid what Michael Braungart calls ‘ecologism’. If all we're going
to do is insist on recycling a package that wasn't designed to be recycled in
the first place, we’re going backwards. That’s very bad design. It will create
infrastructures that we don’t want, and we’ll have invested in interests that
are actually counter-productive; instead of recycling, for instance, we will
actually be ‘downcycling’, a term Michael and I use to describe most recycling
today, where products lose quality and are used to make less sophisticated
products on their way to their eventual ‘grave’, a landfill or an incinerator.
This re-design
issue is something very important, and it has to be very attractive. That’s why
designers have to be so involved. Our re-design of textiles did not just create
a safe material (see JSPD, Issue 1, 1997, p.57), it created a more efficient,
safer production system, more profits for all concerned, less regulatory need,
and a factory that might never need to release water again. Because if the
water coming out of your factory is cleaner than the water going in, you’d
rather use your effluent than your influent. You can ‘close the loop’. This is
not eco-efficiency. This is re-designing. It eliminates regulations –
regulations which, in many cases, can be seen as signals of design failure.
I want to
envision the big opportunities. We’re a bit unimpressed by the need to design
something so that everyone understands its ecological or social dimensions. We
think people should actually be able to throw something away and enjoy that act
without feeling like they’re some sort of criminal. Right now, there is guilt
coupled with bad design: ‘Oh yes, we will recycle, but we’ll drive 10 miles to
recycle!’ This doesn’t make sense in the big picture. Our challenge is to
change the design, because people are confused by systems of ‘re-cycling’ that
are not effective in the long run.
There is also
a challenge for these products and services to play a role in educating people
about the positive aspects of sustainable product design. They should be full
of ‘embodied’ information. But in the end these things will happen because they
are simply smarter, and people like to be smart. In a wonderful way this re-design
has what you might call a spiritual dimension, because it leads to the ‘dematerialization’
of design. If you imagine the safely designed ‘product of consumption’ that
grew out of our work, you have something that goes back to the soil safely. Or,
if it is a technical ‘product of service’, it goes back to a high quality
industrial cycle. Neither product needs to end up in a landfill- that would
mean you’ve failed in your design. Once you actualize these concepts, what
happens is truly fascinating: things literally dematerialize.
You have much
less stuff and much higher ‘design intelligence’. As human beings get better
and better at things, instead of using more stuff, they use less stuff, with a
higher ‘embodied intelligence’ to replace it! Buckminster Fuller, the inventor
and creative thinker, said something like, ‘The better technology gets, the
more it disappears’. I think that’s the key to the whole product business,
because it gets everybody going in a creative way, respecting and optimizing
material and human resources.
Some
companies begin to realize new design principles in the process of instituting
eco-efficiency. But when they begin to articulate the desire to be better than
what they have been, we ask them to do more than just try to be more efficient;
that may just prolong their agony.
We say re-design
instead. It’s much more powerful and productive!
What do you
think are the key characteristics of a more sustainable firm?
Adaptability.
I think Darwin had it. The whole idea of ‘survival of the fittest’ has been
misinterpreted, especially in business. It’s really ‘survival of the ‘fitting-est’;
it’s about niches, about understanding a place where you are safe, where you
get nourishment, where you don’t have as much deadly competition.
Looking for
nourishment without competition is a very legitimate attitude, one that is fair
and not abusive. We need to think in terms of areas of potential surplus where
we can find pleasant forms of noncompetitive nutrition. That should and can
apply to working processes as well. We’re actually designing buildings where
the chairman of the board might give up the corner suite to share the joy of
working next to her assistant sitting near a logistics manager, for example.
We know
linear hierarchies don’t matter anymore. Everyone has their role to play, and
everyone should revel in it. It's a much more thrilling prospect, and it’s
creative and fun. As I mentioned earlier, the decision-making frame has always
included the three components of cost, performance, and aesthetics.
• can I
afford it?
• does it
work?
• do I like
it?
That’s been
as much as we've been dealing with. What we're saying now is to add three more:
• is it
ecologically intelligent?
• is it just?
• is it fun?
Because we’re
not having fun anymore! Everybody feels like they are working all the time.
There’s this whole idea of a leisure class, a leisure society, but the reality
is that everyone feels like they are working two jobs. It doesn’t make any
sense. A lot of that has to do with the fact that we’re not enjoying an
effective structure. We’re not designing well. We’ve built a system that makes
us think we have to be active all the time that we have to work for lots of
stuff we don’t really need.
Jefferson had
it right: it’s ‘life, liberty and the pursuit of happiness, free from remote
tyranny’. This time, it’s inter-generational remote tyranny we have to free
ourselves and future generations from – the tyranny that is us and our bad design.
This is an
updated and edited version of an interview conducted by Martin Charter,
originally published in ‘The Green Management Letter', Euro management by, The
Netherlands.
Dr Jonathan
Williams is currently Managing Director of Contech Design Ltd, holding company
for the Group for Environmental Manufacturing (
A design tool
for eco-efficient products
Director,
Group for Environmental Manufacturing, UK Project Manager, The Planning
Exchange, Scotland
Producer
responsibility is a growing issue in various markets. Operationalization of
this concept is starting through the application of eco-efficiency. The article
highlights a tool that has been developed to improve the quality of eco-design
decision-making throughout the life-cycle of the product.
Introduction
any sectors of industry are facing up to the
challenge of producer responsibility. This stewardship of products through all
stages of the life cycle is demanding a radical reappraisal of product
distribution, use and ‘end of life’ processing within the context of
conventional design and concurrent engineering.
Some
‘priority waste stream’ sectors face specific, regulatory responsibilities for
their products at ‘end of life’. But in addition all manufacturers have to cope
with increasing costs of waste disposal: direct costs of disposing of
production waste, and a less direct loss of competitiveness arising from significant
‘end of life’ disposal costs. ‘Business as usual’ strategies are rapidly
becoming increasingly untenable.
Product stewardship is also requiring firms to examine the resource efficiency of their products: how to extract the maximum customer value from the minimum resource consumption. Wasteful resource utilization implies unnecessary material expenditure and also liabilities for materials not appearing in the final product. Already there are commercially driven examples of firms adding high-value services alongside their traditional commodity products – more customer value for no extra (and sometimes less) resource consumption. These changes in the business environment are challenging traditional approaches to new product prototyping and production management. Existing design tools, focusing on functionality, production cost and attractiveness at point of sale, are insufficient. What is needed in addition is assistance with management of whole-life value, and its integration within the design process. The Regional Eco-Efficiency Demonstrator Initiative (REDI) project was conceived as a timely response to that need.
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